Initial commissioning – Rotary system

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Initial commissioning – Rotary system

Commissioning wizard

The wizard is used for targeted navigation through the subject areas relevant to initial commissioning. Setting the parameters correctly enables controlled movement of the drive by way of the manual mode window. For highly dynamic drive systems further settings must be made. If DriveManager 5 is opened with no project, a prompt appears asking if you want to carry out initial commissioning.

Hardware requirements

Correct installation and wiring

As instructed in the Operation Manual
Voltage supply:

Mains voltage

24 V control voltage
Hardware enable:

Safe Standstill: ISDSH

Enable Power: ENPO

Prompt to perform initial commissioning

If this pop-up does not appear automatically, but you want to carry out commissioning using the wizard, you can also open the commissioning window again by clicking the pictogram or by way of the project tree. If the drive moves in an uncontrolled manner, or does not move at all, after initial commissioning, the parameter inputs must be checked.

Bild: Prompt to activate wizard

The wizard helps you with the initial configuration of the controller. Work through the individual subject areas in the specified sequence. Then the motor and controller will be set up.

Bild: Commissioning wizard

Subject area	Action	Instruction
	Set the switching frequency and the voltage supply of the power stage.	Adaptation of voltage supply to switching frequency
	Decision whether to use a synchronous motor (PSM) or an asynchronous motor (ASM).	Selection of motor
	Decision whether to use a rotary or linear motion system.	Selection of motor system
	Identification Measurement of: Stator resistance Rotor resistance Leakage inductance Current controller tuning Calculation of nominal flux	Identification of motor
	Set the I²xt monitor Select of temperature sensor Characteristic setting	Motor protection
	Encoder selection Channel selection	Encoder setting
	Motor phase test Determine encoder offset Determine mass inertia	Automatic tests
	Open manual mode window Control mode VFC (open loop) Move motor at low speed Check direction	Motor test in manual mode without intervention of a higher-level PLC
	Optimize current controller (test signal generator) When there is a motor data set the current of the test signal generator is set automatically. Optimize speed controller Determine mass inertia [J] (basic settings) Speed filter setting: P 0351 CON_SCALC_TF = (0,6 ms) Recommendation: SinCos encoder 0.2 ms - 0.6 ms Resolver 1 ms - 2 ms Adapt control parameters to mechanism (adjust rigidity).	Controller setting Current controller Speed controller Position controller
	Units Reference source Reference processing Stop ramps Homing method	Motion profile setting
	Limits: Torque Speed Position	Define limits
	Scaling, IOs, field buses: CANopen PROFIBUS SERCOS	Set marginal conditions. For more information refer to the user manuals for the individual bus systems.
	Saving the settings: Create a commissioning file	Saving: For more information on data handling refer to the Online Help in DriveManager 5

Tabelle: Commissioning wizard instructions